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PLC Programming & Migration Solutions

CADRush offers PLC Programming and Migration Services modernize legacy systems, enhance control performance, and prepare industries for future-ready automation. From PLC and HMI programming to seamless migration, CADRush ensures minimal downtime, improved diagnostics, and smart connectivity.

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Industries We Serve

We deliver robust PLC logic development, intuitive HMI design, and risk managed PLC migration services for a wide range of industries

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Manufacturing & Packaging

High throughput line control, recipe/batch handling, machine interlocks, and OEE ready data capture.

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Heavy Equipment

Ruggedized control, motion/drive integration, safety I/O, and diagnostics for demanding environments.

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Machinery OEMs

Portable, maintainable code libraries, standardized HMI templates, and multi variant machine configurations.

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Food & Beverage

Streamlining processes with better compliance and operational safety.

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Speciality Vehicles & Automotive

Powertrain/auxiliary control, CAN/industrial network bridging, end of line test sequencing, and traceability.

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Pharmaceutical & Healthcare

Aligned control logic, audit trails, electronic records, alarms/events, and validated HMI workflows.

Platforms & Tool Expertise

Our PLC/HMI services are powered by industry leading software and open standards, including

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Siemens TIA Portal & WinCC

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Rockwell Studio 5000 / FactoryTalk View

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Mitsubishi GX Works & GOT HMI

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Omron Sysmac Studio / CXProgrammer

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Beckhoff Twin CAT / CODESYS

Why Choose Us for PLC, HMI & Migration Services?

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Engineering Depth & Reusable Standards

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02

Industry Specific Application

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03

Best Practice Compliance

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04

Multi Vendor & Brownfield Friendly

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Data Integrity, Cybersecurity & Lifecycle Support

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PLC Migration Expertise

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Why PLC Migration & Modern Controls?

Upgrading from legacy platforms to modern PLCs/HMIs delivers strategic advantages across engineering and operations

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Lifecycle Assurance & Supportability

Replace end of life hardware and obsolete software with supported platforms, readily available spares, and sustainable skillsets.

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Performance, Reliability & OEE

Faster scan times, better diagnostics, and optimized logic improve cycle time, availability, and quality.

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Connectivity & Data Readiness

Native OPC UA, MQTT, and modern Ethernet protocols enable secure data flow to SCADA, MES, and cloud analytics.

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Safety, Security & Compliance

Safer machine states, interlocks, and safety rated I/O improve operator protection and regulatory compliance.

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Maintainability & Total Cost of Ownership

Standardized code libraries, diagnostics screens, and spare part rationalization simplify support.

Partner with Us to Modernize Your Control Systems

PLC/HMI engineering and PLC migration are more than upgrades—they future proof your operations. Whether you’re standardizing code, refreshing HMIs, or replacing end of life controllers, we deliver reliable, maintainable, and insight ready automation that supports your production KPIs. Let’s turn your control systems into scalable digital assets that drive uptime and growth.

Frequently asked questions

Legacy systems are often unsupported and costly to maintain. Modern PLCs and HMIs improve efficiency, diagnostics, cybersecurity, and integration with Industry 4.0 initiatives.

We use phased strategies and simulation testing to minimize downtime, ensuring critical operations remain running during upgrades.

Yes. We ensure interoperability through protocols like OPC UA, Modbus, PROFINET, and Ethernet/IP.

Yes. We design intuitive, user-friendly HMI screens with alarms, trends, and reporting for improved operator efficiency.

Manufacturing, packaging, automotive, pharmaceuticals, heavy equipment, and specialty vehicles benefit from improved compliance, uptime, and flexibility.

We support Siemens, Rockwell, Schneider, Mitsubishi, Omron, Beckhoff/CODESYS, and leading SCADA platforms such as Ignition, WinCC, and AVEVA.

We implement role-based access, signed firmware, and industrial cybersecurity best practices to protect your systems.

Yes. It reduces the burden of in-house legacy knowledge and provides expert execution at predictable costs.

Contact our team. We’ll assess your current setup, define a migration or programming plan, and execute it with minimal risk.